Torxscrew Completes Intelligent Workshop Upgrade Of 3D CCD Full Visual Inspection For Tamper Torx Screws And Puts Into Production In 2026

Torxscrew Completes Intelligent Workshop Upgrade Of 3D CCD Full Visual Inspection For Tamper torx screws And Puts Into Production In 2026

In Q2 2026, the 3D visual intelligent sorting workshop upgrade project for outdoor security pin tamper Torx screws of torxscrew was officially put into operation. This transformation eliminated traditional manual visual sorting lines and added 16 sets of 8-channel high-speed 3D CCD optical detectors covering full-size tamper Torx screws T8, T10, T15, T20, T25, T30. Each device completes 360° full-area micron-level scanning of single screw within 0.28 seconds to accurately screen four major anti-theft failure defects: eccentric central pin of Torx recess, insufficient pin diameter, missing thread tooth and micro crack on head.

After upgrade, the one-time qualified rate of anti-theft screws matched with outdoor charging piles, public access control and overseas energy storage cabinets rises from original 98.12% to 99.87%. A special batch traceability database for UL & CE security components is built simultaneously, with inspection images and dimension data of each screw stored permanently for random access during overseas customer audit and customs certification verification, cutting delivery cycle of European & American security foreign trade orders by 30%.

1. Three Core Upgrading Advantages Of 3D Visual Inspection Workshop

1. Micron-level recess precision control: Recognition accuracy of Torx central pin tolerance reaches ±0.002mm, meeting mandatory ±0.03mm tolerance requirement of new 2026 charging pile national standard; 2. Full-automatic unmanned sorting: Integrated feeding, scanning, defective rejection and qualified product packaging to eliminate manual missing inspection and mis-sorting; 3. Full-data cloud storage: Original inspection images and dimension values bound with production batches, matching traceability audit specifications of overseas UL & CE certifications.

2. Overseas Matching Scenarios Of Products After Upgrade

T15/T25 chrome-free passivated stainless steel tamper Torx screws are specially supplied for outdoor public charging piles in Europe and America; T8/T10 micro anti-theft screws match household monitors and community access control equipment; Large-size high-strength T30 anti-theft screws are applied to large industrial & commercial energy storage cabinets and outdoor base station cabinets. 3D recess scanning test reports can be issued for all products to meet overseas bidding acceptance standards.